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Technical Paper

Assessment of Fuel Consumption of a co-Optimized Gasoline Compression Ignition Engine in a Hybrid Electric Vehicle Platform

2023-04-11
2023-01-0467
Increasing regulatory demand to reduce CO2 emissions has led to an industry focus on electrified vehicles while limiting the development of conventional internal combustion engine (ICE) and hybrid powertrains. Hybrid electric vehicle (HEV) powertrains rely on conventional SI mode IC engines that are optimized for a narrow operating range. Advanced combustion strategies such as Gasoline Compression Ignition (GCI) have been demonstrated by several others including the authors to improve brake thermal efficiency compared to both gasoline SI and Diesel CI modes. Soot and NOx emissions are also reduced significantly by using gasoline instead of diesel in GCI engines due to differences in composition, fuel properties, and reactivity. In this work, an HEV system was proposed utilizing a multi-mode GCI based ICE combined with a HEV components (e-motor, battery, and invertor).
Technical Paper

Investigation of Flow Conditions and Tumble near the Spark Plug in a DI Optical Engine at Ignition

2018-04-03
2018-01-0208
Tumble motion plays a significant role in modern spark-ignition engines in that it promotes mixing of air/fuel for homogeneous combustion and increases the flame propagation speed for higher thermal efficiency and lower combustion variability. Cycle-by-cycle variations in the flow near the spark plug introduce variability to the initial flame kernel development, stretching, and convection, and this variability is carried over to the entire combustion process. The design of current direct-injection spark-ignition engines aims to have a tumble flow in the vicinity of the spark plug at the time of ignition. This work investigates how the flow condition changes in the vicinity of the spark plug throughout the late compression stroke via high-speed imaging of a long ignition discharge arc channel and its stretching, and via flow field measurement by particle imaging velocimetry.
Technical Paper

Influence of Elevated Injector Temperature on the Spray Characteristics of GDI Sprays

2019-04-02
2019-01-0268
When fuel at elevated temperatures is injected into an ambient environment at a pressure lower than the saturation pressure of the fuel, the fuel vaporizes in the nozzle and/or immediately upon exiting the nozzle; that is, it undergoes flash boiling. It is characterized by a two-phase flow regime co-located with primary breakup, which significantly affects the spray characteristics. Under flash boiling conditions, the near nozzle spray angle increases, which can lead to shorter penetration because of increased entrainment. In a multi-hole injector this can cause other impacts downstream resulting from the increased plume to plume interactions. To study the effect of injector temperature and injection pressure with real fuels, an experimental investigation of the spray characteristics of a summer grade gasoline fuel with 10% ethanol (E10) was conducted in an optically accessible constant volume spray vessel.
Technical Paper

Numerical Parametric Study of a Six-Stroke Gasoline Compression Ignition (6S-GCI) Engine Combustion - Part III

2021-04-06
2021-01-0401
The aim of this paper is to computationally investigate the combustion behavior and energy recovery processes of a six-stroke gasoline compression ignition (6S-GCI) engine that employs a continuously variable valve duration (CVVD) technique, under highly diluted, low-temperature combustion (LTC) conditions. The effects of variation of parameters concerning injection spray targeting (number of fuel injector holes. injector nozzle size and spray included angle) and combustion chamber geometry (piston bowl design) are analyzed using an in-house 3D CFD code coupled with high-fidelity physical sub-models with the Chemkin library in conjunction with a skeletal chemical kinetics mechanism for a 14-component gasoline surrogate fuel.
Technical Paper

Spark Ignited Direct Injection Natural Gas Combustion in a Heavy Duty Single Cylinder Test Engine - AFR and EGR Dilution Effects

2015-09-29
2015-01-2808
The increased availability of natural gas (NG) in the United States (US) and its relatively low cost compared to diesel fuel has heightened interest in the conversion of medium duty (MD) and heavy duty (HD) engines to NG fueled combustion systems. The aim for development for these NG engines is to realize fuel cost savings and reduce harmful emissions while maintaining durability. Transforming part of the vehicle fleet to NG is a path to reduce dependence on crude oil. Traditionally, port-fuel injection (PFI) or premixed NG spark-ignited (SI) combustion systems have been used for MD and HD engines with widespread use in the US and Europe. But this technology exhibits poor cycle efficiency and is load limited due to knock phenomenon. Direct Injection of NG during the compression stroke promises to deliver improved thermal efficiency by avoiding excessive premixing and extending the lean limits which helps to extend the knock limit.
Technical Paper

Spark Ignited Direct Injection Natural Gas Combustion in a Heavy Duty Single Cylinder Test Engine - Start of Injection and Spark Timing Effects

2015-09-29
2015-01-2813
The increased availability of natural gas (NG) in the United States (US), and its relatively low cost compared to diesel fuel has heightened interest in the conversion of medium duty (MD) and heavy duty (HD) engines to NG fueled combustion systems. The aim is to realize fuel cost savings and reduce harmful emissions, while maintaining durability. This is a potential path to help the US reduce dependence on crude oil. Traditionally, port-fuel injection (PFI) or premixed NG spark-ignited (SI) combustion systems have been used for MD and HD engines with widespread use in the US and Europe; however, this technology exhibits poor cycle efficiency and is load limited due to knock phenomenon. Direct Injection of NG during the compression stroke promises to deliver improved thermal efficiency by avoiding excessive premixing and extending the lean limits which helps to extend the knock limit.
Technical Paper

Characterization of Partially Stratified Direct Injection of Natural Gas for Spark-Ignited Engines

2015-04-14
2015-01-0937
The increased availability of natural gas (NG) in the United States (US) and its relatively low cost compared to diesel fuel has heightened interest in the conversion of medium duty (MD) and heavy duty (HD) diesel engines to NG fuel and combustion systems (compressed or liquefied). The intention is to realize fuel cost savings and reduce harmful emissions, while maintaining or improving overall vehicle fuel economy. This is a potential path to help the US achieve energy diversity and reduce dependence on crude oil. Traditionally, port-injected, premixed NG spark-ignited combustion systems have been used for medium and heavy duty engines with widespread use in the US and Europe. But this technology exhibits poor cycle efficiency and is load limited due to knock phenomenon. Direct Injection of NG during the compression stroke promises to deliver improved thermal efficiency by avoiding premixing and extending the lean limits which helps to extend the knock limit.
Journal Article

Increasing the Effective AKI of Fuels Using Port Water Injection (Part I)

2021-04-06
2021-01-0470
Anti-knock index (AKI) is a metric that can be used to quantify the anti-knock performance of a fuel and is the metric used in the United States. AKI is the average of Research Octane Number (RON) and Motor Octane Number (MON), which are calculated for every fuel on a Cooperative Fuel Research (CFR) engine under controlled conditions according to ASTM test procedures. Fuels with higher AKI have better knock mitigating properties and can be run with a combustion phasing closer to MBT in the knock limited operating region of a gasoline engine. However, fuels with higher AKI tend to be costlier and less environmentally friendly to produce. As an alternative, the anti-knock characteristics of lower AKI fuels can be improved with water injection. In this sense, the water injection increases the ‘effective AKI’ of the fuel.
Journal Article

Fuel Effects on the Propensity to Establish Propagating Flames at SPI-Relevant Engine Conditions

2021-04-06
2021-01-0488
In order to further understand the sequence of events leading to stochastic preignition in a spark-ignition engine, a methodology previously developed by the authors was used to evaluate the propensity of a wide range of fuels to establishing propagating flames under conditions representative of those at which stochastic preignition (SPI) occurs. The fuel matrix included single component hydrocarbons, binary mixtures, and real fuel blends. The propensity of each fuel to establish a flame was correlated to multiple fuel properties and shown to exhibit consistent blending behaviors. No single parameter strongly predicted a fuel’s propensity to establish a flame, while multiple reactivity-based parameters exhibited moderate correlation. A two-stage model of the flame establishment process was developed to interpret and explain these results.
Technical Paper

Experimental and Numerical Study of Water Injection under Gasoline Direct Injection Engine Relevant Conditions

2023-04-11
2023-01-0313
Water injection has been used to reduce the charge temperature and mitigate knocking due to its higher latent heat of vaporization compared to gasoline fuel. When water is injected into the intake manifold or into the cylinder, it evaporates by absorbing heat energy from the surrounding and results in charge cooling. However, the effect of detailed evaporation process on the combustion characteristics under gasoline direct injection relevant conditions still needs to be investigated. Therefore, spray study was firstly conducted using a multi-hole injector by injecting pure water and water-methanol mixture into constant volume combustion chamber (CVCC) at naturally aspirated and boosted engine conditions. The target water-fuel ratio was fixed at 0.5. Mie-scattering and schlieren images of sprays were analyzed to study spray characteristics, and evaluate the amount of water vaporization.
Journal Article

Comparison of Direct-Injection Spray Development of E10 Gasoline to a Single and Multi-Component E10 Gasoline Surrogate

2017-03-28
2017-01-0833
Optical and laser diagnostics enable in-depth spray characterization in regards to macroscopic spray characteristics and in-situ fuel mixture quality information, which are needed in understanding the spray injection process and for spray model development, validation and calibration. Use of fuel surrogates in spray researches is beneficial in controlling fuel parameters, developing spray and combustion kinetic models, and performing laser diagnostics with known fluorescence characteristics. This study quantifies and evaluates the macroscopic spray characteristics of a single and multi-component surrogate in comparison to a gasoline with 10% ethanol under gasoline direct injection (GDI) engine conditions. In addition, the effect of fuel tracers on spray evolution and vaporization is also investigated. Both diethyl-methyl-amine/fluorobenzene as a laser-induced exciplex (LIEF) fluorescence tracer pair and 3-pentanone as a laser-induced fluorescence (LIF) tracer are examined.
Journal Article

Development of a Supercharged Octane Number and a Supercharged Octane Index

2023-04-11
2023-01-0251
Gasoline knock resistance is characterized by the Research and Motor Octane Number (RON and MON), which are rated on the CFR octane rating engine at naturally aspirated conditions. However, modern automotive downsized boosted spark ignition (SI) engines generally operate at higher cylinder pressures and lower temperatures relative to the RON and MON tests. Using the naturally aspirated RON and MON ratings, the octane index (OI) characterizes the knock resistance of gasolines under boosted operation by linearly extrapolating into boosted “beyond RON” conditions via RON, MON, and a linear regression K factor. Using OI solely based on naturally aspirated RON and MON tests to extrapolate into boosted conditions can lead to significant errors in predicting boosted knock resistance between gasolines due to non-linear changes in autoignition and knocking characteristics with increasing pressure conditions.
Technical Paper

Numerical Study of a Six-Stroke Gasoline Compression Ignition (6S-GCI) Engine Combustion with Oxygenated Fuels

2024-04-09
2024-01-2373
A numerical investigation of a six-stroke direct injection compression ignition engine operation in a low temperature combustion (LTC) regime is presented. The fuel employed is a gasoline-like oxygenated fuel consisting of 90% isobutanol and 10% diethyl ether (DEE) by volume to match the reactivity of conventional gasoline with octane number 87. The computational simulations of the in-cylinder processes were performed using a high-fidelity multidimensional in-house 3D CFD code (MTU-MRNT) with improved spray-sub models and CHEMKIN library. The combustion chemistry was described using a two-component (isobutanol and DEE) fuel model whose oxidation pathways were given by a reaction mechanism with 177 species and 796 reactions.
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